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Industries We Serve

Oil & Gas

Petrochemicals

Power Generation

Production Facilities

Dubai

Dammam

Amsterdam

Global Presence

UAE

Saudi Arabia

USA

Norway

Netherlands

Egypt

3D Printing Methods

Direct Metal Laser Melting (DMLM)

Melts metal powder with a laser to create fully dense metal parts for high-performance oil and gas applications.

Fuses together polymer or metal powder particles with a high-powered laser. Ideal for complex geometries and small batch production

Deposits layers of metal wire that is melted by an electric arc to create robust and large-scale parts.

Melts metal powder with a laser to create fully dense metal parts for high-performance oil and gas applications.

Melts metal powder with a laser to create fully dense metal parts for high-performance oil and gas applications.

UAE

Saudi Arabia

USA

Norway

Netherlands

Egypt

Advanced Manufacturing Facilities

Our advanced manufacturing facilities are strategically located to enable fast, localized production while maintaining the highest standards of quality, certification, and operational efficiency.

Dubai

Dammam

Amsterdam

Dubai,

United Arab Emirates

Dammam

Saudi Arabia

Amsterdam

Netherlands

3D Printing

Direct Metal Laser Melting (DMLM)

Melts metal powder with a laser to create fully dense metal parts for high-performance oil and gas applications.​​

Stereolithography (SLA)

Solidifies layers of liquid resin with a UV laser. Allows for high precision printing of intricate parts with smooth surface finishes.

Selective Laser Sintering (SLS)

Fuses together polymer or metal powder particles with a high-powered laser. Ideal for complex geometries and small batch production.

Fused Deposition Modeling (FDM)

Extrudes polymer and thermoplastic material to produce durable, functional parts with strong interlayer adhesion.

Wire Arc Additive Manufacturing (WAAM)

Deposits layers of metal wire that is melted by an electric arc to create robust and large-scale parts.

Materials

Metal

Stainless Steel (316L)
Stainless Steel (17-4PH)
Super Duplex 2507
Stainless Steel 410
Stainless Steel 420
Inconel (IN625)
Inconel (IN718)
Titanium (Ti-6Al-4V)
Maraging Steel MS1 (M300)
Cobalt Chromium
Aluminum (AlSi10Mg)

Polymer

ABS
PA 11 / PA 12
PEEK
Carbon Fiber PEEK
PETG
PLA
Ultem
High Temperature Resin
Tough Resin
Rigid Resin

Wire EDM Cutting

Refines intricate features for metal spare parts by removing excess material using precise electrical charges.

Heat Treatment

Applies controlled heat to 3D printed spare parts to improve mechanical properties.

Sandblasting

Removes residual powders, debris, or contaminants from the surface of the printed parts by using abrasive materials

Vibro Polishing

Improves surface finish by vibrating abrasive materials against the printed part

CNC Machining, Turning, & Milling

Removes excess materials and refines the shape of printed spare parts by utilizing different cutting tools.

Balancing

Ensures even mass distribution of rotary parts to enhance performance, longevity, and safety of rotary machinery.

  • Dye Penetrant Test
  • X-ray Radiography
  • CT scan
  • Ultrasonic Flaw Detection
  • Chemical Composition Testing
  • Micro & Macro-structure Examination
  • Hardness Testing
  • Tensile Testing
 
  • Impact Testing
  • Fatigue Testing
  • Corrosion Testing IGC
  • Fracture Toughness
  • CMM Inspections
  • HIC (as per NACE TM0284)
  • SSC Four Point Bend (as per NACE TM 0177 & ASTM G39)
  • 3D Inspection with Laser Scanning

AI-Powered Inventory Assessment

Evaluate spare parts for additive manufacturing using technical and commercial criteria to prioritize high-impact components.

Technical Feasibility Analysis 
Assess material compatibility, functional criticality, and application requirements.  

Commercial Viability Assessment 
Analyze cost, lead time, and demand patterns to maximize value.  

02 Data Capturing

Capture precise part geometry and technical specifications using mobile DCUs, enabling secure on-site scanning without transportation.

03 Data Capturing

Capture precise part geometry and technical specifications using mobile DCUs, enabling secure on-site scanning without transportation.

04 3D Modeling

Develop production-ready CAD models aligned with required specifications and standards.

05 Testing & Simulation

Reconstruct original designs for parts with missing or obsolete documentation. 

06 Digital Asset Creation

Convert validated models into secure digital twins for reliable, repeatable production. 

Digital Library

Access a centralized platform for structured storage and easy navigation of digital spare parts across your organization.

Digital Assets & Drawings

View detailed 2D and 3D models supported by comprehensive data sets to ensure technical accuracy and transparency.

Manufacturing & Testing Specifications (MTS)

Access standardized manufacturing guidelines, including build orientation, production workflows, and quality control requirements.

Secure Digital Repository

Store and manage digital assets in a protected environment with advanced security protocols, automated backups, and continuous monitoring.

Digital Passport​

Interact with each part through a Digital Passport, consolidating all essential manufacturing data, integrated viewers, and ordering capabilities.
Includes:
• Details Overview
• 2D & 3D Viewer
• MTS Viewer

AI-Powered Inventory Assessment

Evaluate spare parts for additive manufacturing using technical and commercial criteria to prioritise high-impact components.

Technical Feasibility Analysis

Assess material compatibility, functional criticality, and application requirements.

Commercial Viability Assessment 

Analyze cost, lead time, and demand patterns to maximize value.  

Data Capturing

Capture precise part geometry and technical specifications using mobile DCUs, enabling secure on-site scanning without transportation.

Reverse Engineering

Reconstruct original designs for parts with missing or obsolete documentation.

3D Modeling

Develop production-ready CAD models aligned with required specifications and standards.

Testing & Simulation

Validate part performance through thermal, structural, and flow simulations before manufacturing.

Digital Asset Creation

Convert validated models into secure digital twins for reliable, repeatable production.

Vision

To lead the transformation of manufacturing by enabling a fully digital, resilient, and sustainable spare parts ecosystem for the energy sector. 

Mission

To transform the energy sector through digital inventory and advanced manufacturing solutions that improve reliability, reduce downtime, and build future ready supply chains. 

Immensa global presence map
United States
Amsterdam
Netherlands
Manufacturing Hub
Norway
Egypt
Dammam
Saudi Arabia
Manufacturing Hub
Dubai
United Arab Emirates
Manufacturing Hub

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A Smarter Way to
Manage Spare Parts

Delivering confidence across the entire spare parts lifecycle through intelligent, secure, and on-demand operations.

AI-Powered Assessment

Advanced inventory intelligence evaluates spare parts portfolios to identify optimal candidates for digitization, enabling smarter decisions and maximizing return on investment.

End-to-end ownership across the lifecycle ensures every part is validated, manufactured, and certified to meet strict quality and compliance standards.

Secure digital storage protects digitized parts with advanced encryption and controlled access, safeguarding intellectual property while enabling global availability.

On-demand production delivers parts exactly when and where they are needed, reducing lead times and minimizing operational disruption.

Rigorous validation and testing ensure every part meets precise engineering specifications, maintaining consistent, OEM-grade performance.. 

Localized manufacturing brings production closer to the point of need, reducing logistics complexity and strengthening supply chain resilience.

Digital inventory eliminates part unavailability, enabling certified reproduction of legacy components without reliance on physical stock.

Oil & Gas

Petrochemicals

Power Generation

AI-Powered Assessment

Advanced inventory intelligence evaluates spare parts portfolios to identify optimal candidates for digitization, enabling smarter decisions and maximizing return on investment.

End-to-End Accountability

End-to-end ownership across the lifecycle ensures every part is validated, manufactured, and certified to meet strict quality and compliance standards.

Secure Digital Library

Secure digital storage protects digitized parts with advanced encryption and controlled access, safeguarding intellectual property while enabling global availability.

On-Demand Manufacturing

On-demand production delivers parts exactly when and where they are needed, reducing lead times and minimizing operational disruption.

Quality Assurance

Rigorous validation and testing ensure every part meets precise engineering specifications, maintaining consistent, OEM-grade performance.. 

Localized Production

Localized manufacturing brings production closer to the point of need, reducing logistics complexity and strengthening supply chain resilience.

AI-Powered Assessment

Advanced inventory intelligence evaluates spare parts portfolios to identify optimal candidates for digitization, enabling smarter decisions and maximizing return on investment.

End-to-End Accountability

End-to-end ownership across the lifecycle ensures every part is validated, manufactured, and certified to meet strict quality and compliance standards.

Secure Digital Library

Secure digital storage protects digitized parts with advanced encryption and controlled access, safeguarding intellectual property while enabling global availability.

End-to-End Accountability

End-to-end ownership across the lifecycle ensures every part is validated, manufactured, and certified to meet strict quality and compliance standards.

Digitization & AM of a Titanium Impeller

Immensa successfully digitized and 3D-printed a titanium impeller, demonstrating the power of additive manufacturing in precision engineering. 

3D Printed Vanes for Sand Core Production in Foundries

Immensa’s 3D-printed vanes optimized sand core production in foundries, reducing manufacturing time and enhancing efficiency

Additive Manufacturing Enhancements for PD Stators

Immensa successfully digitized and 3D-printed a titanium impeller, demonstrating the power of additive manufacturing in precision engineering. 

3D Printed Vanes for Sand Core Production in Foundries

Immensa’s 3D-printed vanes optimized sand core production in foundries, reducing manufacturing time and enhancing efficiency

Environmental Impact Analysis of Local On-demand Manufacturing (LODM) for Energy Sector Spare Parts

This white paper explores the environmental benefits of local on-demand manufacturing for energy sector spare parts. 

Additive Manufacturing of Titanium Impellers

Applying additive manufacturing (AM) to oil and gas spare parts supply chains unlocks multiple advantages, including operational, financial, and environmental benefits.

Towards a Sustainable Industry

This whitepaper highlights the significant role of Digital Warehousing and Additive Manufacturing.

3D Printed Vanes for Sand Core Production in Foundries

Immensa’s 3D-printed vanes optimized sand core production in foundries, reducing manufacturing time and enhancing efficiency

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Download Whitepaper

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Download Whitepaper

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Download Whitepaper

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